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High pressure laminate cladding panels featuring Archipan

Cambria High Pressure Laminate (HPL) Cladding Panel is a versatile decorative product, designed for a wide range of high prestige external applications.

Produced from cellulose and phenolic resin, HPL Cladding Panel is faced on both sides with decorative papers impregnated with a special melamine resin. During the production process HPL Cladding Panels are subjected to a pressure of 90 kg/sq. cm and a temperature of 150°C, creating a product with self-extinguishing characteristics and slow flame propagation.

HPL Cladding Panels have a special range of colours and finishes.

Applications

HPL Cladding Panels has been developed primarily for the following architectural applications:

rainscreen systems

cladding for ventilated facades

external soffits/fascias

balcony lining panels

composite panels

The versatility of HPL Cladding Panel is such that it has also proved itself ideal for a range of alternative uses:

street furniture, such as benches, kiosks, bus shelters and signs

beach huts

playground furniture

sports fittings, such as shower cubicles and changing rooms

Authority

ISO4586/2 (BS 4965: 1991 (1996))

Specification for decorative laminated plastics sheet veneered boards and panels

BS EN438-2: 1991 (1996) Determination of properties

Technical information

  • Resistance to surface wear <70 mg/100 turns(NEMA LD1-2.01)

  • Resistance to abrasion 400 turns (ISO 4586/2)

  • Resistance to scratching 2.5 N (ISO 4586/2)
  • 2.5 N (EN 438-2)

  • Resistance to staining No change (ISO 4586/2)

  • Rating 5 for Groups 1 and 2

  • Rating 4 for Groups 3 and 4 (EN 438-2)

  • Resistance to dry heat No change (ISO 4586/2)

  • Degree 5 (EN 438-2)

  • Resistance to immersion in boiling water

  • Mass increase: max. 1.5% (ISO 4586/2)

  • Degree 5 (EN 438-2)

  • Dimensional stability at high temperatures 0.1%

  • (ISO 4586/2)

  • Resistance to colour change in xenon arc light

  • Blue wool standard: >6 (ISO 4586/2)

  • Grey scale grade: 5 (EN 438-2)

  • Resistance to cigarette burns Slight change of

  • gloss, only visible from certain viewing angles

  • and/or slight brown staining. Rating 4

  • (ISO 4586/2)

  • Thermic ageing Dimensional change < 0.1%.

  • No undulations or fissures on surfaces

  • Resistance to salt fog No change (ASTM B 117)

  • Coefficient of thermic linear dilation 1.7. 10-5°C-1

  • (ASTM D 696)

Dimensions

Cladding panel sizes 2800 ´ 1300 mm, 3200 ´ 1300 mm, 3200 ´ 1600 mm (Tolerances in length and width: +10/-0 mm)
Thicknesses 3, 6, 8 and 10 mm thicknesses are available as standard 12, 14, 16, 18 and 20 mm thicknesses are available to order.
Density 1440 kg/m3

Installation

Two important requirements must always be observed when installing HPL Cladding Panels:

  1. Adequate ventilation must be provided between the back of the panel and the supporting structure, to ensure that climatic conditions (ie temperature and humidity) are identical at front and rear of the panel.
  2. Panel joints must allow for expansion of individual panels. HPL Cladding Panels must never be butted closely together.

Observance of these requirements will prevent warping of the panels, which could lead to de-lamination of the decorative sheets.

Note

HPL Cladding Panels change size according to humidity and temperature. Normally panels contract in conditions of low humidity and expand in conditions of high humidity. Average expansion of HPL Cladding Panels is: approx. 1 mm/linear metre along the sheet approx. 2 mm across the sheet.

Fixing procedure

The spacing of the fixing holes should be arranged so as to prevent any warping of the panel, in either longitudinal or transverse direction.

The spacing of the fixings will vary according to the thickness of the panel and the environmental conditions (ie the wind loading) of the application site.

When fixing HPL Cladding Panels, it is good practice to use one fixed point, ie a hole of reduced diameter, with all other fixing holes allowing movement in two directions. (See Fixing details, Figure 1.)

Fixing holes should be positioned between 20 and 50 mm from the edge of the panel.

Fixing systems

HPL Cladding Panels can be fixed to substructures of aluminium, steel or treated timber, by any of the following methods:

  • Stainless steel screws or rivets fixed through the panel (Figure 2)

  • Self-tapping screws fixed into the back of the panel (Figure 3)

  • Supporting clips

  • Structural adhesive applied to the supporting structure

The appropriate fixing method should be selected in consultation with the appointed fixing contractor.

Cutting of panels

HPL Cladding Panels should only be cut using a suitable circular saw.

Panels should only be cut into sub-multiples of standard sizes.

In order to obtain perfectly square sheets, panels should be trimmed on all four sides.

When installing cut panels, care should be taken to ensure that all panels are fixed in the same direction. If the direction of the fibres is changed, the panel will reflect light differently, causing a clearly visible variation in colour.

When cutting panels, allowance should always be made for the thickness of the saw blade.

Fixing details

Figure 1: Nail/screw fixing positions

Figure 2: Screw/rivet details

Figure 3: Self-tapping screw details

Figure 4: Panel-to-panel joints*

Figure 5: Corner joints

For details of trims, channels, fittings etc, please refer to the Cembrit ‘Fittings and Accessories’ brochure.

Health and safety

For a health and safety data leaflet concerning the Cembrit product range, please contact the Cembrit Technical Support Department at the address below.

Handling and working

Dust is minimised when the following tools are used: circular saw with dust cover and collector keyhole saw/jigsaw for cutting large holes universal saw for cutting small quantities hole saw for drilling holes for sockets hand-scriber with hard metal point carbide tipped masonry drill.

Face masks are recommended when there is no vacuum extractor or when large areas of boards are being cut.

Technical support

For technical support and applications advice, you will always find your supplier anxious to help. If he has no instant answer to your query, you can easily access the technical knowledge of Cembrit ’s own technical support staff to answer queries of a more fundamental nature and to advise on the suitability of particular products in specific applications.

Tel: 020 8301 8900
Fax: 020 8301 8901

Also in the range of Cembrit high performance building boards and cladding panels:

Cembonit

Cemtone

Lightweight

Heavy duty

Special performance

Multi-purpose

Lightweight ceiling tile

3.2 mm CH board

 

Cembrit Limited, Unit 1A, Foxbridge Way, Normanton Industrial Estate, Normanton, Nr Leeds West Yorkshire WF6 1TN
tel 01924 890890 fax 01924 897487sales@cembrit.co.uk